Infographic showing how custom overgrips are made, from printing to packaging, with a spec-sheet guide

How Custom Overgrips Are Made: A Spec-Sheet Decoder for Clubs and Resellers

Key Takeaways

  • Almost every custom overgrip on the market is polyurethane over a thin backing — the material is rarely what separates one from another.
  • Names like FlexTac, Tac-Feel, Econo Soft and TactiFlow are supplier catalog names, not industry standards. Two factories can use the same word for different grips.
  • Three numbers tell you more than any name: thickness, length and width.
  • Tack and absorption pull against each other. A grip can lead on one or balance both, but it cannot max out both.
  • Printing a logo on a custom overgrip does not change how it plays — the ink sits in the surface, not on top of it.
  • Ask for a physical sample before you commit a roster to a spec. Feel is the one column a spec sheet cannot convey.

Close-up of a custom overgrip showing the printed logo and perforated polyurethane surface

You asked three suppliers for a quote on custom overgrips and got back three spec sheets that share almost no vocabulary. One lists "Tac-Feel." Another says "Econo Soft." A third just says "comfort."

None of them tell you what your players will notice in week three.

Here's how to read those sheets, which columns actually predict how a grip performs, and what to ask before you sign off on a run for a whole club.


Why Overgrip Spec Sheets Read Like Another Language

There is no governing body for custom overgrip terminology. Every factory names its own lines, and those names are marketing copy first and description second.

That's why searching for a named spec is so frustrating. "FlexTac" is not a material, a standard, or a certification — it is one supplier's label for one of its products.

The practical consequence: never buy custom overgrips on a name alone. Ask what the name maps to in measurable terms, and compare those instead.


Nearly Every Custom Overgrip Is Polyurethane

Here's the thing that surprises most first-time buyers. The overwhelming majority of overgrips — across brands, price points and sports — are polyurethane bonded to a thin felt or fabric backing.

Our own custom tennis overgrips are 100% polyurethane, and so are most of the grips you'd be comparing them against.

That matters because it resets where you should be looking. If the base material is effectively constant, then material is not your differentiator — construction is.

So when a spec sheet leads with the material, it's telling you very little. Push past it.


The Three Numbers That Actually Matter

Thickness, length and width. If a custom overgrip supplier won't give you all three, that's information too.

Thickness

Thickness is the single biggest driver of feel. Standard custom overgrips typically land right around half a millimeter; "slim" or "thin" lines sit under that, and cushioned lines sit above.

Thinner means more feedback from the handle and a marginally smaller grip size. Thicker means more padding and a slightly larger grip. Neither is better — they're preferences.

The catch for a team: thickness changes effective grip size. Switch a roster from a cushioned grip to a slim one mid-season and some players will feel like their racket changed.

Length

Length determines how far up the handle a custom overgrip reaches and how much overlap you get. Short grips run out before the top of the handle on longer rackets.

It also drives your logo layout. A logo printed along the length of a custom overgrip appears as a repeating element once wrapped, so the usable print area is a function of length.

Width

Width sets the pitch of the spiral when a custom overgrip is wrapped. Narrower grips need more turns and leave more visible edge lines; wider grips wrap faster with fewer seams.

If two quotes differ on price and you can't see why, check width before you assume one supplier is simply cheaper.


Tack and Absorption: The Feel Columns

This is where the custom overgrip trade names cluster, and where the tradeoff lives.

Tack is surface stickiness — the grip holds your hand. Absorption is how much moisture the grip pulls off your palm. These work against each other, because a surface engineered to stay sticky is not a surface engineered to wick.

Tacky grips feel fantastic dry and can feel slick once genuinely soaked. Dry grips feel chalkier in hand but hold up in humidity. Most "comfort" or "pro" lines are a factory's attempt to sit in the middle.

We pulled this apart in detail in our guide to what tacky, dry, perforated, slim and cushioned actually mean — worth reading before you pick one for a whole roster.

The third feel variable on any custom overgrip is surface treatment. Perforated grips punch holes to move moisture; textured grips emboss a pattern for mechanical grip; smooth grips do neither and rely purely on tack.


Decoding the Trade Names

With the real variables established, the catalog names become translatable. Roughly, across suppliers:

  • "Tac," "Ultra Tac," "FlexTac," "Tac-Feel" — tack-forward lines. Expect stickiness first, wicking second.
  • "Dry," "Econo Dry," "Non-slip" — absorption-forward. Usually drier in hand, better in humidity.
  • "Comfort," "Soft," "Cushioned" — thickness-forward. The differentiator is padding, not surface.
  • "Slim," "Thin" — thickness-forward the other direction. More feedback, smaller effective grip.
  • "Econo" — a price tier, not a performance claim. Usually a thinner backing or a shorter length.
  • "Pro," "Tour," "Performance" — marketing tier. Carries no consistent technical meaning at all.

Treat that as a decoder ring for asking better questions, not as a substitute for the numbers. Any supplier quoting you custom overgrips should be able to convert their name into thickness, length, width and a tack-versus-absorption position.

Want the spec in your hand instead of on a PDF?

Send us your logo and we'll come back with a free digital mockup — usually within a business day — plus straight answers on thickness, length and finish. Unlimited revisions, and no payment until you approve the artwork.

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What Printing Does — and Doesn't — Change

A common worry about custom overgrips: will a printed logo make the grip slippery, or wear off in a week?

On a properly produced custom overgrip, no. The logo is printed in full color along the length of the grip and finishes flush with the surface rather than sitting on top of it as a raised layer.

Because the print doesn't add height, it doesn't meaningfully change tack or thickness. Players who switch from a blank grip to a branded one in the same spec generally report no difference in feel.

What printing does constrain is artwork. Fine detail and thin strokes struggle on a narrow, curved, perforated surface — which is why the logo file you supply matters more than most people expect. Our guide to vector files and Pantone prep covers what to send.

One thing to be firm about: overgrips are printed, never molded. If a supplier describes molding on a grip, they've mixed up their product lines.

Custom pickleball overgrip printed with a team bull logo wrapped on a paddle handle


Does the Sport Change the Spec?

Less than you'd think. The same polyurethane custom overgrip stock serves tennis, pickleball, padel and badminton — what changes is handle length and how many wraps you get.

Pickleball paddle handles are shorter than tennis handles, so a grip sized for tennis leaves excess. Padel handles sit closer to pickleball. Badminton handles are narrower again.

That's why our custom pickleball overgrips, padel overgrips and badminton overgrips exist as separate products rather than one universal grip.

If you're deciding whether one spec can cover a multi-sport club, our piece on using a tennis overgrip on a pickleball paddle gets into the practical limits.

Custom tennis overgrip in team green printed with a repeating school logo along its length


Five Questions to Ask Before You Approve a Sample

  1. What is the thickness in millimeters? Not "standard" — the number.
  2. What are the length and width? Check these against the handles your players actually use.
  3. Is this tack-forward or absorption-forward? A supplier who can't answer hasn't tested it.
  4. Perforated, textured or smooth? This drives humid-weather performance more than tack does.
  5. Can I have a physical sample before the full run? The answer should always be yes.

That last one is the one people skip, and it's the one that prevents a roster-sized custom overgrip mistake. A spec sheet cannot tell you how a grip feels in August.

Worth planning quantity at the same time — our breakdown of how many overgrips a team goes through in a season gives you a realistic starting figure.


Frequently Asked Questions

What material are custom overgrips made of?

Custom overgrips are almost universally polyurethane bonded to a thin backing. Because the base material is broadly the same across suppliers, the meaningful differences are thickness, length, width and surface treatment rather than material.

Is FlexTac or Tac-Feel an industry standard?

No. These are supplier catalog names, not standards. Two manufacturers can use similar names for grips that measure and feel quite differently, which is why you should compare specifications rather than names.

How thick is a standard overgrip?

Standard overgrips typically sit around half a millimeter, with slim lines below and cushioned lines above. Thickness also changes effective grip size, so it's worth keeping consistent across a roster.

Does printing a logo affect how an overgrip plays?

Not in any way players typically notice. The logo is printed along the length of the grip and finishes flush with the surface, so it adds no meaningful thickness and doesn't change tack.

Can one overgrip spec cover tennis, pickleball and padel?

The grip stock is the same, but handle lengths differ, so a single length will leave excess on shorter pickleball and padel handles. Most clubs order the sport-specific version rather than trimming.

Should I ask for a sample before ordering for a team?

Always. Tack and absorption are the two variables a spec sheet describes worst, and they're the two your players will comment on. A sample costs you a few days and prevents committing a whole roster to the wrong feel.


Ready to Spec Your Club's Grips?

At Match Point Promotions, we've produced custom overgrips and other custom gear for 300+ teams, clubs and corporations and have been on court since 2017. Every order is personally reviewed, and you get a free design service with unlimited revisions before anything goes to production.

Request a free quote — send your logo, get a mockup back, and pay nothing until you've approved the artwork.


Match Point Promotions — #1 Source for Custom Racket Gear
Questions? Reach us at info@matchpointpromotions.com

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